Ampoule Filling & Sealing Machine
The machine is mainly used for filling and sealing
ampoules in pharmaceutical plants in aseptic conditions.
The machine adopts the stepping type conveying
system in the arrangement of 8, 10, 12, 16 work stations with a balcony
structure to send bottles with 8, 10, 12, 16 ones in a group to each process.
Procedures of separation, bottle conveying, front nitrogen charging, medicine
filling, rear nitrogen charging, preheating, wire drawing, sealing, and so on
are completed automatically. The machine is suitable for filling and sealing of
ampoule injection in aseptic conditions.
◆ The previous three-section sector block structure
is changed into the integral pulling wheel structure. The auger is connected
with the integral pulling wheel. The connection of the integral pushing wheel
with the small travel beam is more stable and there is almost no broken bottle,
so that the defect that the old-fashioned sector block structure is hard to
adjust and easy to loosen and dislocate is solved.
◆ In the transmission part, the previous chain
driving is changed into the synchronous toothed belt driving, featured by more
stable transmission and lower noise.
◆ The bottle moving distance and the interval
between bottles are reduced. The length of the travel beam is almost 1/2 of the
previous length. With good rigidity, the travel beam moves more stably.
◆ For the moving and guiding structure of the
travel beam, the sliding sleeve type is changed into the rolling guide rail
type to enable the travel beam to move more flexibly while its rigidity is also
improved.
◆ The filling work station is designed with the
special bottle positioning device, which realizes simpler and more accurate
bottle positioning, and makes the insertion of the filling needle into the
bottle mouth with higher stability.
◆ The heating device is provided with the
convenient height adjustment device, which makes height adjustment simpler when
replacing specifications.
◆ In the new type bottle turning mechanism, the
previous taper gear driving is changed into the synchronous toothed gear
driving, which provides simpler driving and avoids the occurrence of easy wear
and easy slippage in the previous taper gear structure.
◆ The new type split wire drawing box structure is
featured by beautiful appearance, simpler and faster installation and
commissioning.
◆ Through the new type bottle leaning beam
adjustment mode, just turn the knob when replacing specifications, without the
need to carry out tedious alignment work.
◆ The pin positioning structure is adopted for
replacement of specifications. No adjustment is needed when replacing
specifications. The parts that need frequent disassembly are all designed as
the quick disassembly type, so as to greatly enhance the disassembly speed and
save time.
◆ The machine frame adopts the integral welding
type to achieve better rigidity and better machine stability. There are few
objects on the plate, so that cleaning and maintenance are facilitated.
◆ The machine is under a closed laminar flow
system, which has better laminar flow effect. All structures are designed with
an aim to achieve the best laminar flow effect.
◆ It is provided with the automatic control device
for bottle feeding. In case of bottle jamming, the washing machine will be
automatically instructed to pause bottle feeding, and in case of bottle
shortage, auger bottle feeding will be automatically cut off.
◆ The standard configuration for the filling system
of the machine is glass metering pump. According to different user
requirements, it can be equipped with the metal metering pump, peristaltic pump
or ceramic pump. The standard machine adopts the cam control filling. Manual
adjustment of a single pump and gang adjustment can be carried out.
◆ The luxurious model machine adopts the servo
control filling with high filling precision. Gang adjustment and individual
adjustment can be carried out quickly, conveniently and precisely on the touch
screen. The parameters after adjustment can be saved for future use. (Various
groups of parameters can be saved.) It is suitable for users who frequently
change the filling volume.
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